Controls and Automation

Mixer Control

Sterling Systems & Controls has several core capabilities and strengths, one being control and automation. Gifted for custom engineering and manufacturing process controls and automation modules and complete systems for a wide range of industrial applications, Sterling Systems is second to none. Process controls can be custom engineered for specific equipment, such as mixers, grinders, other milling equipment and also a series of process equipment providing VFD electrical control panels alone or as part of an overall control and automation system. In addition, Sterling Systems custom engineers HMI and PC-based automation and control systems including a variety of process control applications such as batching, pelleting, mixing and other process control requirements for baking, food processing, pet food, feed production, rubber compounding and more industrial applications.

AUTOMATION SOFTWARE UPGRADE: automation software upgrades are designed specifically for Sterling Systems legacy PC-based software. These upgrades move to the Microsoft .NET framework platform and provide many advantages and benefits over legacy systems.

DATA MANAGEMENT: an example of data management capabilities is the Sterling Systems SandTrack™ software application.  It provides data management for fracturing sand facilities, including inventory and activity tracking for hydraulic fracturing sand storage and distribution facilities. It can also be used with any other types of sand distribution facilities. Our data management capabilities are employed in many other ways as well, not the least of which is our signature ingredient batching systems with ingredient lot tracking and batch validation.

FEED MILL AUTOMATION: can simplify operation and improve the efficiency of cost and throughput for almost any Feed Mill.

PROCESS CONTROLS & AUTOMATION: can match your specific equipment or process with the best process controls and automation system for your application. Sterling Systems process experience and knowledge combine with intimate familiarity with the latest control and automation components and software.




Working With Us

Give us a call today to talk about your business and process objectives and see how Sterling Systems & Controls can provide a custom engineered solution.  You can reach us by phone at 1-815-625-0852, toll-free in the USA 1-800-257-7214, or by email at