Can this automation system cover my entire feed-mill or just one process stage?

It can cover the entire facility—from receiving, grinding, batching, pelleting, load-out and truck scale—or a targeted subsystem upgrade, depending on your budget and goals.

What platforms and control hardware are used?

We build automation systems using Allen-Bradley PLCs, Windows-based factory PCs, redundant infrastructure and our custom automation software controlling key feed-mill processes.

How do we track ingredient lots and formulas?

The system includes SQL database modules for formula management, ingredient/vendor tracking, lot verification, batch history and remote access via WebCentral.

Is this safe for large feed-mill throughput and harsh agricultural environments?

Yes. Our systems are built for heavy throughput, include ruggedized control panels, redundant PCs and audit-ready record-keeping for production environments in animal feed facilities.

What is the upgrade path if I already have some automation in place?

We offer modular upgrades that integrate into existing systems—so you can modernize controls, software and data architecture without full-plant disruption.

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Feed Mill Automation

Turn Over-the-Hopper into Turnkey Production

Feed mill automation can simplify operations, reduce cost and increase throughput for almost any feed-processing facility. Sterling Systems & Controls custom-engineers full feed-mill solutions (or subsystem upgrades) for cattle, poultry, swine, equine and specialty feed operations.

Why Automation Makes a Difference

Manual or semi-manual mills face labor, error, and traceability risks.
Automation links receiving, grinding, batching, pelleting, load-out and truck-scale systems under one control, improving safety, consistency and efficiency.
Data capture: ingredient & vendor tracking, recipe/lot traceability, inventory management and remote access.

What Sterling Delivers

Custom automation hardware & software built on Allen-Bradley PLCs, Windows-based PCs, and Sterling’s library.
Modular process coverage: receiving/transfer, grinding, batching (micro/minor/major), pelleting, load-out/truck scale.
SQL-based database and remote-supervisory WebCentral for real-time data and historic analysis.

Typical Automation Modules

Receiving & Transfer: truck/rail scale, routing, inventory logging.
Grinding Control: hammer/roller mills, schedule-driven, throughput monitoring.
Batching & Mixing: recipe control, simultaneous scale use, database history.
Load-out & Shipping: correct product/truck routing, sensor verification, automatic reporting.

Why Choose Sterling

Over 50 years of automation experience in feed & related industries.
Single-source integration of hardware, software, panels and system logic.
Global support and long-term service commitment.

Ready to automate your entire feed-mill line or upgrade key subsystems? Contact us for an application review and we’ll map the automation architecture to optimize throughput, traceability and value.