Bulk Bag Handling Systems
Bulk Bag Handling System Types
Sterling provides bulk bag handling solutions that address different stages of material transfer. These systems can be implemented independently or combined to support a complete bulk bag handling workflow.
Bulk Bag Filling Systems
Bulk bag filling systems are designed to accurately fill FIBCs with dry bulk materials for storage or shipment. These systems focus on controlled material flow, precise weight accuracy, and dust containment while supporting manual or automated bag handling.
Learn more about bulk bag filling systems and how they integrate with batching and material handling processes.
Bulk Bag Unloading Systems
Bulk bag unloading systems are used to safely discharge materials from FIBCs into downstream equipment such as conveyors, hoppers, or batching systems. These systems are often equipped with flow aids and dust control features to support consistent material discharge.
Learn more about bulk bag unloading systems and how they support clean and controlled material transfer.
What a Bulk Bag Handling System Can Include
Bulk bag handling systems are configured based on application requirements and may integrate:
- Bulk bag filling or unloading stations
- Weighing and batching controls
- Bag handling frames, hoists, or support structures
- Flow aids for difficult-flowing materials
- Dust containment and collection interfaces
- Operator controls and system interfaces
- Integration with upstream or downstream conveying and storage equipment
These systems are often paired with batching systems and coordinated through Sterling’s controls and automation capabilities to support consistent material movement.
Automation, Integration & Controls
Sterling bulk bag handling systems can incorporate automation and controls that manage weighing accuracy, material flow, and operator interaction. Systems may be integrated with existing equipment or designed to interface cleanly with broader material handling architectures.
Automation can support controlled fill and discharge rates, interlocks with upstream or downstream processes, and repeatable operating sequences. This approach helps facilities improve consistency while reducing operator dependency and manual handling.
Design, Integration & Lifecycle Support
Sterling supports bulk bag handling projects from initial application review through system commissioning. Support may include system design, controls development, integration with existing equipment, start-up assistance, and operator training.
By managing both system integration and controls under a single scope, Sterling helps ensure bulk bag handling systems operate reliably within the broader production environment.
Frequently Asked Questions
What industries commonly use bulk bag handling systems?
Bulk bag handling systems are commonly used in food processing, chemical manufacturing, plastics, mineral processing, and agricultural operations that handle dry bulk materials.
What is the difference between bulk bag filling and bulk bag unloading systems?
Bulk bag filling systems load material into FIBCs for storage or shipment, while bulk bag unloading systems discharge material from FIBCs into downstream processes.
Can bulk bag handling systems integrate with existing equipment?
Yes. Bulk bag handling systems can be integrated with existing conveyors, hoppers, batching systems, and other upstream or downstream equipment.
How do bulk bag handling systems help reduce dust?
Systems can include sealed interfaces and connections to dust collection equipment to help minimize airborne material during filling or unloading.
Does Sterling provide commissioning and ongoing support?
Sterling provides commissioning support, operator training, and ongoing technical assistance to help maintain reliable bulk bag handling operations.