Industries & Applications
Sterling Systems & Controls designs and builds custom process automation and material handling systems—ingredient batching, material weighing, bulk bag unloading/filling, and liquid handling—backed by 50+ years of industrial experience. We engineer, manufacture, and integrate equipment, control panels, and software to optimize receiving, transfer, blending, sizing, weighing, batching, and loadout. Industries served include agriculture, baking/food, animal feed, and pet food. Result: higher accuracy, throughput, and traceability—delivered worldwide.
High-Clarity Overview (scannable)
Who we are: Custom-engineered process automation and bulk material handling systems delivered globally.
What we build: Ingredient batching, material weighing, bulk bag unload/fill, and liquid handling—plus control panels and software.
Where we help: Raw material receiving → transfer → blending/sizing → weighing/batching → loadout (dry bulk and liquids).
Industries: Agriculture, Baking & Food Processing, Animal Feed Milling, Pet Food Manufacturing, and broader industrial markets.
Outcomes: Higher accuracy, consistency, throughput, compliance, and cost control.
Core Capabilities
Ingredient Batching Systems: automatic/semi-automatic batching, tolerance control, lot tracking, and recipe management.
Material Weighing & Dosing: gain-in-weight / loss-in-weight, micro/minor additions, continuous or batch modes.
Bulk Bag Handling: safe, dust-controlled unloading and filling with integrated scales and dust collection interfaces.
Liquid Handling: metering, temperature control, agitation, CIP-friendly designs.
Process Control & Automation: PLC/HMI, industrial PC, data acquisition, alarm management, audit trails.
Electrical & Control Panels: design, build, and UL-labeled panels with documentation and FAT/SAT support.
Custom Software: recipe governance, production reporting, and SQL-backed traceability.
How We Work
Define Requirements: process goals, materials, rates, accuracy, hygiene/compliance.
Engineer & Model: P&IDs, functional specs, equipment selection, controls architecture.
Build & Integrate: mechanical, electrical, and software—factory tested.
Install & Commission: on-site startup, operator training, documentation.
Optimize & Support: tuning, upgrades, and lifecycle services.
Why Sterling Systems & Controls
End-to-end ownership: equipment + controls + software from one partner.
Accuracy & repeatability: tightly controlled tolerances reduce waste and rework.
Data & compliance: lot/recipe traceability, electronic records, audit readiness.
Scalable & modular: start with targeted upgrades; expand plant-wide later.
Cross-industry expertise: proven in agri-food, feed, pet food, and allied industries.
FAQs
Q1: What processes can Sterling automate?
Batching, weighing, bulk bag unload/fill, liquid handling, and end-to-end flow: receiving, transfer, blending/sizing, batching, and loadout.
Q2: Do you supply control panels and software?
Yes. We design/build UL-labeled panels and deliver PLC/HMI plus SQL-backed software for recipes, traceability, and reporting.
Q3: Which industries do you serve?
Agriculture, baking/food, animal feed, pet food, and other industrial markets worldwide.
Q4: Can systems scale over time?
Yes. Modular designs let you start with targeted improvements and expand to plant-wide automation when needed.
Ready to improve accuracy and throughput? Contact Sterling Systems today about a custom batching or process automation solution.
